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Aluminum-containing intergranular phases in hot-pressed silicon carbide

Abstract

Aluminum-containing intergranular phases, forming intergranularfilms and secondary phase particles at triple-junctions in SiC hot-pressed with aluminum, boron, and carbon additions, were studied by transmission electron microscopy. Statistical high-resolution electron microscopy study of intergranular films indicated that a large fraction of the vitreous intergranular films in the s-hot-pressed SiC crystallized during postannealing in argon above 1000oC. However, brief heating to 1900oC indeed re-melted 25 percent of the crystallized intergranular films. The structural transitions were reflected in the statistical width distributions of the amorphous grain boundary layers. At triple-junctions, Al2O3, Al2OC-SiC solid solution, and mullite phases were newly identified. These phases,together with others reported before are represented in a quaternary phase diagram for 1900oC. It is proposed that a SiC-Al2OC liquid domain is to be included in this phase diagram.

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