An object withdrawn from a liquid bath is coated with a thin layer of liquid. Along with the liquid, impurities such as particles present in the bath can be transferred to the withdrawn substrate. Entrained particles locally modify the thickness of the film, hence altering the quality and properties of the coating. In this study, we show that it is possible to entrain the liquid alone and avoid contamination of the substrate, at sufficiently low withdrawal velocity in diluted suspensions. Using a model system consisting of a plate exiting a liquid bath, we observe that particles can remain trapped in the meniscus which exerts a resistive capillary force to the entrainment. We characterize different entrainment regimes as the withdrawal velocity increases: from a pure liquid film, to a liquid film containing clusters of particles, and eventually individual particles. This capillary filtration is an effective barrier against the contamination of substrates withdrawn from a polluted bath and finds application against biocontamination.

Withdrawing a plate from a suspension leads to the entrainment of a coating layer of fluid and particles on the solid surface. In this article, we study the Landau-Levich problem in the case of a suspension of non-Brownian particles at moderate volume fraction 10% < φ < 41%. We observe different regimes depending on the withdrawal velocity U, the volume fraction of the suspension φ, and the diameter of the particles 2a. Our results exhibit three coating regimes. (i) At small enough capillary number Ca, no particles are entrained, and only a liquid film coats the plate. (ii) At large capillary number, we observe that the thickness of the entrained film of suspension is captured by the Landau-Levich law using the effective viscosity of the suspension η(φ). (iii) At intermediate capillary numbers, the situation becomes more complicated with a heterogeneous coating on the substrate. We rationalize our experimental findings by providing the domain of existence of these three regimes as a function of the fluid and particles properties.